Mammograph. Design by AlestRukov
After serious changes in the electronic part, a customer needed a new model of a mammographer to differ from the old one.

The task at hand was:to make it cheap and to change the mammographer's appearance in a short time.

The work included a full cycle of design from research to production of a prototype.

Design research
To start off, I studied mammography and competitor design. I also interviewed women, both patients and mammography staff members.

What I found out:

  • The procedure is very painful and the compression paddle crushes the breast.
  • The cold surfaces of the compression paddle and table make the procedure uncomfortable.
  • Most mammographers resemble industrial equipment: they have angular design and look frightening.
The key point is that patients are afraid of mammography. They are anxious about getting bad results and the machinery is scary.

Based on my research, I decided to make a mammographer similar to cosmetic equipment in order to get rid of the negative factors.

I selected vacuum-forming technology for the new design. With this technology, the parts are lighter, stronger and, above all, cheaper in production. Also to change the colour and surface type (gloss /shagreen) of the parts, a customer can simply use a plastic sheet.

Mammograph drawing. Design by AlestRukov
Mammograph production. Design by AlestRukov
Matrices for vacuum forming
Mammograph - assembling test. Design by AlestRukov
Assembling test
Working prototype
Finally, I produced a trial-mould and assembled a working prototype, which was presented at an exhibition.
Mammograph - working prototype. Design by AlestRukov
Prototype improvement
Following the results of the prototype, I changed the swivel C-arm structure. The number of parts was fewer but the number of moulds was slightly greater. In the first case, two parts were created in each mould for the sake of economy, but in this particular case the labour of assembly lessened the cost of effectiveness.

Work results
After the beginning of the research, it took six months to present the working prototype at the exhibition.
Mammograph - before and after. Design by AlestRukov
Mammograph - 3 view. Design by AlestRukov
Mammograph - macro. Design by AlestRukov
Mammograph - macro2. Design by AlestRukov
Project development
The ability to change the mammographer’s appearance makes it suitable for both the average room and health clinics.
Mammograph - 3 colors. Design by AlestRukov
Attention distraction system
In order to lessen pain during the procedure, I developed the attention distraction system. The mammographer has different working modes that visualize RGB — LED strips which are embedded in the silicon seals. At the request of medical staff, a patient follows the luminous colours and takes instructions (breathe — hold breath). Concentration on the flickering lights distracts patients from pain.
Mammograph - anti pain system. Design by AlestRukov
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I would be most grateful if you could share the information.